中空玻璃生產(chǎn)線是如何控制的中空玻璃質(zhì)量，目前，大多中空玻璃生產(chǎn)線廠家普遍采用中空玻璃生產(chǎn)線生產(chǎn)中空玻璃，要想在市場(chǎng)上站穩(wěn)腳根質(zhì)量是關(guān)鍵，那怎樣控制中空玻璃的質(zhì)量呢？下面中空玻璃生產(chǎn)線廠家給大家談下控制中空玻璃質(zhì)量的六個(gè)途徑。

How to control the quality of insulated glass production lines? Currently, most insulated glass production line manufacturers commonly use insulated glass production lines to produce insulated glass. Quality is the key to establishing a foothold in the market. So, how to control the quality of insulated glass? Below, the manufacturer of the insulated glass production line will discuss six ways to control the quality of insulated glass.

一、采用雙道密封

1、 Adopting dual channel sealing

中空玻璃雙道密封是主流的生產(chǎn)工藝，其他工藝處于增補(bǔ)地位，因此構(gòu)成雙道密封工藝的各種構(gòu)件很重要，構(gòu)成雙道密封工藝的主要構(gòu)件有丁基膠（PIB）、聚硫膠、硅酮膠、鋁條、干燥劑、連接件等，作為比較成熟的相對(duì)可靠中型中空玻璃生產(chǎn)設(shè)備的丁基膠+聚硫膠形成的雙道密封工藝，因?yàn)樵诠?jié)能門(mén)窗行業(yè)成功地應(yīng)用了25年以上，因此其作為出產(chǎn)高氣密性中空玻璃制品的優(yōu)選獲得行業(yè)肯定。

Hollow glass double sealing is the mainstream production process, while other processes are in a supplementary position. Therefore, the various components that make up the double sealing process are very important. The main components that make up the double sealing process include butyl rubber (PIB), polysulfide rubber, silicone rubber, aluminum strips, desiccants, connectors, etc. As a relatively mature and reliable medium-sized hollow glass production equipment, the double sealing process formed by butyl rubber and polysulfide rubber has been successfully applied in the energy-saving door and window industry for more than 25 years, and has been recognized by the industry as the preferred choice for producing high air tightness hollow glass products.

二、設(shè)計(jì)合適的膠層厚度

2、 Design appropriate adhesive layer thickness

中空玻璃內(nèi)部凝結(jié)的水分對(duì)整個(gè)中空玻璃構(gòu)件會(huì)產(chǎn)生致命的影響，反過(guò)來(lái)重新導(dǎo)致非安全性因素的產(chǎn)生，以至于增加更大的社會(huì)本錢(qián)，故設(shè)計(jì)合適的膠層厚度，延長(zhǎng)密封膠的功能壽命，是既保證幕墻中空玻璃安全又能延長(zhǎng)其功能壽命的較佳選擇。

The condensation of moisture inside the insulated glass can have a fatal impact on the entire insulated glass component, which in turn leads to the emergence of non safety factors and increases social costs. Therefore, designing a suitable adhesive layer thickness and extending the functional life of the sealant are the best choices to ensure the safety and prolong the functional life of the curtain wall insulated glass.

三、采用可折彎鋁條和吸附速率合適的分子篩

3、 Using bendable aluminum strips and molecular sieves with appropriate adsorption rates

對(duì)各種密封材料進(jìn)行相溶性實(shí)驗(yàn)、盡量采用可折彎鋁條和吸附速率合適的分子篩也是控制中空玻璃質(zhì)量，延長(zhǎng)功能壽命的有效途徑?，F(xiàn)代建筑的不斷立異和發(fā)展，玻璃幕墻的泛起對(duì)中空玻璃雙道密封工藝提出了更高的要求，幕墻中空玻璃不僅要體現(xiàn)美觀，還要在功能壽命以?xún)?nèi)達(dá)到節(jié)能效果。

Conducting compatibility experiments on various sealing materials, using bendable aluminum strips and molecular sieves with appropriate adsorption rates as much as possible are also effective ways to control the quality of insulating glass and extend its functional life. The continuous innovation and development of modern architecture, as well as the emergence of glass curtain walls, have raised higher requirements for the double sealing process of insulated glass. The insulated glass in curtain walls should not only reflect beauty, but also achieve energy-saving effects within its functional life.

四、采用優(yōu)良的中空玻璃加工設(shè)備

4、 Adopting excellent hollow glass processing equipment

靠前，采用自動(dòng)化高的中空玻璃生產(chǎn)線，自動(dòng)化設(shè)備連續(xù)性好，可以保證中空玻璃從玻璃原片到合格的成品具有一致性，質(zhì)量好，同時(shí)非常大程度提高了生產(chǎn)效率；

At the forefront, a highly automated insulated glass production line is adopted, with good continuity of automated equipment, which can ensure consistency and good quality of insulated glass from glass raw sheets to qualified finished products, while greatly improving production efficiency;

第二，不管是靠前道密封仍是第二道密封設(shè)備，應(yīng)盡量采用自動(dòng)化程度高的封膠設(shè)備，只有這樣才能盡可能減少人為因素對(duì)質(zhì)量的影響。

Secondly, whether it is the front or second sealing equipment, highly automated sealing equipment should be used as much as possible to minimize the impact of human factors on quality.

五、采用先進(jìn)的生產(chǎn)工藝

5、 Adopting advanced production technology

好的生產(chǎn)工藝是提高中空玻璃質(zhì)量的有效途徑，對(duì)中空玻璃行業(yè)來(lái)講，好的生產(chǎn)工藝必需具備以下幾個(gè)要點(diǎn)：

A good production process is an effective way to improve the quality of insulating glass. For the insulating glass industry, a good production process must have the following key points:

①鋁條采用插角式連接，檢查4個(gè)連接角是否用丁基膠（PIB）進(jìn)行有效密封；

① The aluminum strip adopts a plug-in connection, check whether the 4 connection angles are effectively sealed with butyl rubber (PIB);

②分子篩灌裝后是否超過(guò)了規(guī)程劃定的40分鐘封裝二道密封膠；

② Did the molecular sieve exceed the prescribed 40 minute sealing time for sealing the second layer of sealant after filling;

③需要磨邊的鍍膜玻璃是否達(dá)到磨邊要求；

③ Does the coated glass that requires edge grinding meet the requirements for edge grinding;

④丁基膠（PIB）和二道密封膠的寬度和厚度是否達(dá)到相關(guān)尺度劃定數(shù)值；

④ Whether the width and thickness of butyl rubber (PIB) and secondary sealant meet the specified values of relevant standards;

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